PocketMagic

May 9, 2009

Ultraviolet Light

Filed under: Hardware, High Voltage, Optics — Tags: , , , , — radumotisan @ 8:51 pm

“Ultraviolet (UV) light is electromagnetic radiation with a wavelength shorter than that of visible light, but longer than x-rays, in the range 10 nm to 400 nm, and energies from 3 eV to 124 eV. It is so named because the spectrum consists of electromagnetic waves with frequencies higher than those that humans identify as the color violet.” Source.

There are several ways of subdividing the UV electromagnetic spectrum. Most common is:

Name Short Wavelength Photon energy
Ultraviolet A, long wave, or black light UVA 400 nm–320 nm 3.10–3.94 eV
Ultraviolet B or medium wave UVB 320 nm–280 nm 3.94–4.43 eV
Ultraviolet C, short wave, or germicidal UVC 280 nm–100 nm 4.43–12.4 eV

There are several ways of producing UV light, that include natural sources (Eg. the Sun) or artificial sources (UV bulbs, UV tubes, N2 Lasers, etc).

I have tested two UV Light tubes: a black light UV tube, and a germicidal UV tube. There two correspond to UVA and UVC spectrum.

UVA
The wavelength is in the range of 400 nm and 320 nm. I have a 6W “blacklight tube”. Looking at powered tube you barely see anything, but putting a piece of white paper shows powerful fluorescence. The second picture below shows this phenomenon:

The reason for this is that my UVA tube emits long wave UV radiation and very little visible light.
In the third picture, the glass ball is an uranium doped glass. It shows greenish fluorescence when exposed to UV. See an article on this topic, here.

This type of tube looks black when non energized, as the deep-bluish-purple glass called Wood’s glass, is a nickel-oxide–doped glass, which blocks almost all visible light above 400 nanometers.
Unlike the other UV subdivisions with shorter wavelength, the UVA emits lower energy radiation, that doesn’t cause sunburns or skin cancer. Instead, UVA is capable of causing damage to collagen fibers and destroying vitamin A in skin.

UVC
I got these tubes at a fair price on Ebay. They were manufactured to be used in germicidal applications. Most of the light they produce is in the 280 nm–100 nm spectrum. The sun is a natural source for UVC radiation. Some of the UVB and UVC radiation is responsible for the generation of the ozone layer. After running my UVC tubes for a while, ozone smell could be detected in the air surrounding the tube.

In this video you can see that if the magnetic field moves, the plasma moves in such a way that magnetic field lines cannot slide across the plasma.

UVC rays are the highest energy, most dangerous type of ultraviolet light. Unshielded exposure of the skin or eyes to UVC light sources is quite dangerous. It can produce DNA damage that leads to skin cancer, since it penetrates the skin, so protection is required.

Power source
Solution 1:
To power these tubes you need a high voltage source. A simple solution is to use an inverter. You can also build one, using a power transistor (2n3055) and a flyback transformer ferrite core:

The resistors need to be at least 5W, and the transistor can be a 2n3055.
The primary consists of 30 turns, for the feedback you’ll need 15turns and 250 turns of secondary, all concentric. You might need to be able to swap feedback (or primary) connections in case of wrong phase polarity.

Solution 2:
Another way of building the power source is without a feedback coil, but instead a 555 timer to trigger the power transistor. Here are the schematics:

Instead of the MPSA42 / MPSA92, you can use any other generic PNP/NPN pair of 0.5A minimum current.
The Mosftet (IRF540) will be needing a heatsink. You can use a different power mosfter or a power BJT transistor instead (eg. 2n2055).
The secondary can be winded manually or you can use a flyback secondary.
The advantage of this circuit is that you can adjust the frequency using the pot.

The next few days, I’ll be publishing an article on various high voltage sources, so we’ll see more on these later.

Radu Motisan

May 5, 2009

Homemade Flyback secondary

Filed under: Hardware, High Voltage — Tags: , , , — radumotisan @ 5:50 pm

While the Flyback transformers can be salvaged from old/damaged TVs, they prove to be rare components, and finding a quality Flyback secondary is often a great challenge.

On the other hand, a good Flyback secondary can get easily destroyed , it the voltage level inside gets too high (the insulation is punctured internally).

This is why I’ve decided to build one with proper insulation from scratch, since the whole thing is merely a multi-layer coil. Using 0.2mm CuEm wire and a PVC pipe for supporting the coil, I’ve created a 2500 turns flyback. The winding was deployed on multiple layer, insulated with PVC tape.

This video shows a test run with this flyback secondary. Bottom line, I encourage you to try making your own Flybacks, since it’s quite easy. More on the ZVS driver here.

Radu Motisan

April 2, 2009

Tesla Coil #3

Filed under: Hardware, High Voltage — Tags: , , , — radumotisan @ 12:07 pm

Since most of the things I build are modular, and often get disassembled to use parts in other projects, I decided to make an exception for my ZVS Tesla Coil and leave it in a form easy to plug and play.

I already had the ZVS module, a good flyback transformer with built in HV diode, and lots of HV cables. Time to put everything together in a final form.

A light bulb “powered” by my Tesla coil

To my previous design I’ve added a second deck, to contain the power source (ZVS+flyback), the capacitor bank and the spark gap.

The tesla transformer has a secondary of 1500 windings (Cu 0.2 mm on a PVC pipe diameter 5cm/length 30cm), and a primary with 16 windings (Cu 4mm on PVC pipe diameter 11 cm/ length 10cm):

The primary has several plugs, used to make the primary and the secondary resonant at the same frequency.

The rest of the setup:

Photo 1:The small PVC pipe contains the capacitor bank (9x10nF/6KV, connected for 10nF/18KV), and a small filter.
I’ve used a ceramic bulb socket to contain a static spark gap and limit the noise. It also has a lid, not shown in the photo
To the right you can see the ZVS module.
Photo 2: the ZVS Heatsink, and the power-in/ground connector. It might be a bad idea to have the ground so close to the low voltage connector. I’ll need to check that.
Photo 3: the flyback transformer, and the rewound primary (blue wire 4+4 windings). When powered by the ZVS driver at 30V the sparks start at 1.5cm and can be stretched to almost 4cm. Quite powerful.
Photo 4: front view, the flyback , a small filter connected on the ‘cold’ wire (black) and the capacitor bank again.

The complete schematics:

This setup needs further improvements, so I’ll update this post soon.

Radu Motisan

January 23, 2009

Tesla Coil #2

Filed under: Hardware, High Voltage, Uncategorized — Tags: , , — radumotisan @ 2:42 pm
My first results in building a Tesla Coil were encouraging, but running the whole system on a battery pack with a 555 driven flyback transformer was not the best I could get.
Still those of you interested in seeing my first steps in the Tesla Coils realm can have a look here

My second attempt and the subject of this article, came with a change in the power source.
As advised by Teslina I tried to use a ZVS driven flyback with builtin rectifier to power the tesla coil.

So I’ve built a new ZVS driver soldering the components above a heatsink. I’ve used 2xIRFP460 mosfets, 2xBYV26E as fast diodes, 2 15V Zenners and a 50coil iron-core inductor.

For the flyback, first I’ve tried a twin setup, by using two monitor flybacks, both with built-in rectifiers.
The primary must be shared, and the two secondaries connected in series for summed voltage output:

Luckily I’ve found a better flyback that did the job of the two, so I dropped the design above. Still it’s useful when you want to get a bit more voltage and you only have small monitor flybacks.

I’ve used the half wave rectified output to charge a bank of capacitors, summing 6nF 18KV. Here’s the simple Tesla Coil schematics for rectified current:

And here are a few pics and vids showing the Tesla Coil in action:

Radu Motisan

January 22, 2009

My first TEA Nitrogen laser

Filed under: Hardware, High Voltage, Uncategorized — Tags: , , , — radumotisan @ 3:30 pm
Well known for high voltage enthusiasts is the nitrogen laser, that uses a high voltage source and the nitrogen in the air.

What’s more difficult about it, is to arrange two electrodes to be perfectly parallel for an homogeneous discharge between then. Luckily while building my own, I came up with an idea that most of you will find useful.

First I need to say that I won’t be using aluminum foils, but real capacitors.
So let’s assume the electrodes are 2 ruler shaped metal pieces.
You can drill 4 holes, that would form an imaginary rectangle, two holes in each of the metal plates.
Using a non-conductive material, you can create two bridges between the two electrodes. This way you will have a rectangle shape, were the electrodes are parallel:

The good thing is that you can always loose the screws, so the rectangle shape can be easily shifted to the right, to a parallelogram shape.
This way the electrodes will always stay parallel, but the distance between then can be adjusted.
You will need to put some metallic spacers between the wooden bridges and the electrodes or else you’ll have arcs in that spot, that will burn the wood. It happened to me (see the marks left of the wooden bridges).
So one electrode can be free to shift left/right, and the other can be fixed to a holding plate.
Here’s my setup:

For the power supply I’ve used my ZVS driven flyback with built-in half wave rectifier, and a few hv ceramic capacitors (2x 18KV 3nF). Some designs use homemade plate shaped capacitors made of aluminum foil, but I don’t recommend it.

Here’s the laser firing, but apparently not working correctly:

The spark gap makes a lot of noise, and very bright discharges, so it’s very important to wear safety UV glasses.
A few videos:

For those of you willing to try this, you might need this as well:

Hope you enjoyed this,
Radu Motisan

December 7, 2008

Tesla Coil #1

Filed under: Hardware, High Voltage — Tags: , , — radumotisan @ 3:01 pm

Finally I’ve built a Tesla Coil, and I’m happy it worked from the first attempt. Now it would be nice to do some more tweaking on it, so it would perform better.

Construction details:
The Secondary
- PVC water pipe, diameter = 5cm , length = 30cm

- Using 0.2CuEm wire, I’ve wired ~1000turns manually!

- Using a hairdryer, I’ve melted wax all over the secondary, for insulation:

The Primary
- PVC pipe, diameter = 11cm
- 9 turns with 4mm Cu wire

Using my glue gun I’ve attached everything together:

The capacitor bank
I’ve used 8 ceramic capacitors of 6KV/10nF each, connected both in series (pairs for 12KV) and parallel for increase capacitance. The capacitor bank’s parameters are 12KV 20nF.

The Power source
I’ve used my 555driven Flyback circuit, that provides ~10KV half rectified current.

The spark gap
A simply spark gap made of tick Cu wire.

First tests
I’ve powered everything from batteries, and I must say it worked good. The capacitors charged and discharged very quickly, and the spark gap was like a machine gun.

Any ideas for improving this are welcome.

Radu Motisan

December 6, 2008

ZVS Flyback Driver

Filed under: Hardware, High Voltage — Tags: , , , — radumotisan @ 2:23 pm
This article is directly related to electronics, high voltage and arcs.

Its purpose is to describe one of the latest additons to my High Voltage collection: a ZVS Driver.

A ZVS driver is a resonant zero-voltage switching driver.  You can read more about it here

For my variant I’ve used the following:
- 2xIRFP460 Mosfet / 500V, 20A
- 2x270Ohm 5W resistor
- 8xBAV21 Fast Switching Diode (200V/200mAh) connected as 2 400V/400mA diodes – must use better diodes here
- 2xZenner diodes
- 0.33 x2 Capacitor
- 2mm Cu wire for the 5+5 turns flyback primary

Schematic is here:

The Inductor I’ve use has very few turns, that gives a lot of current on the flyback output. For 14V / 4A input the mosfets stay cool, so a small aluminum cooler was sufficient.
Here is my circuit’s assembly:

The arcs produced by this driver are very hot, the copper ground wire goes red quickly, and anything brought close to the arc is incinerated.

Be careful if you’re planning to build one of these.

Radu Motisan

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